Precision and efficiency in online coating measurements

Valmet IQ Reflection Spectrum Measurement is a revolutionary solution using a single non-contact sensor for the online measurement of coating raw material weights. This high-speed, high-accuracy solution saves costs by optimizing raw material usage and optimizing production efficiency. It efficiently measures even thin layers of plastic and other materials with exceptional accuracy, offering a superior alternative to conventional methods. As part of the broader Valmet IQ Spectrum Measurements, IQ RSM boosts the competitiveness of any quality management system.

Optimized coating material usage with real-time data

Valmet IQ RSM helps manufacturers optimize coating processes by providing real-time, accurate data on components used in coatings and laminators, like polymers, adhesives, stearates and other materials. The solution enables manufacturers to use smaller amounts of coating material, saving costs, reducing waste and improving overall production efficiency. Lower raw material consumption also leads to better lightweighting and increased sustainability.

Advanced technology for unparalleled accuracy

Unlike conventional methods, the sensor’s full near-infrared (NIR) spectrum technology measures overlapping polymer spectral features with exceptional accuracy. This ensures optimal performance even in challenging applications, such as measuring very thin layers of plastics. IQ RSM is also safer and more convenient, as it is a non-radioactive measurement method.

Valmet IQ RSM includes advanced calibration and diagnostics tools, making it easy to maintain and operate in demanding production environments. Its robust design includes a unique window-cleaning feature to prevent dust accumulation, ensuring long-lasting accuracy and reduced maintenance requirements.

The Valmet IQ measurement advantage

All Valmet IQ measurement sensors share common design features that increase accuracy and reliability. They offer high data transmission speed and minimum maintenance requirements.

Intelligence inside the sensor heads and direct remote access capabilities provide advanced diagnostics for predictive maintenance and fast problem solving. Each sensor platform can be equipped with an air curtain for the measurement gap to equalize temperatures from on-sheet to off-sheet scanning and reduce dust accumulation.

The factory-calibrated measurement sensors are designed to tolerate harsh environments. Noise immunity meets European EMC directives.